The Industrial Shrimp Ozoen Bubble Washing Machine is a highly efficient cleaning and sterilization solution designed for the modern shrimp processing industry. Focused on shrimp hygiene and sanitation, it delivers fast, uniform, and gentle cleaning in large-scale production, removing surface slime, silt, and residual impurities. Its integrated sterilization system significantly reduces microbial risks, ensuring shrimp quality and shelf life. Its unique combination of foam washing and end-of-line sterilization, combined with a controllable temperature control solution, is suitable for live, frozen, and whole shrimp processing lines, increasing production capacity, reducing labor costs, and helping companies comply with international food safety standards.
Primary Soaking + Bubble Action
Shrimp are transported into the tank, where a high-pressure pulse blower or bubble generator is installed at the bottom, generating a large number of fine bubbles. As the bubbles rise, they create micro-turbulence around the shrimp, helping to loosen attached debris (such as sand, floating debris, and adherent biofilm).
Ozone Injection Disinfection
Ozone (O₃) is injected into the bubble bath, utilizing its strong oxidizing properties to kill surface microorganisms, بكتيريا, الفيروسات, and mold spores, achieving a deep disinfection and bleaching effect.
Spray/Mist Assisted Cleaning
Fine nozzles or atomizing nozzles are deployed during the bubble stage or at the end to provide additional rinsing of the shrimp, removing loose debris and fine particles.
Wastewater Filtration and Recirculation
A filter or sedimentation tank is installed at the bottom of the tank to remove precipitated impurities. The clean water is filtered through activated carbon or flocculation and then recycled for reuse, saving water and protecting the environment.
Discharging and Discharging
After cleaning and disinfecting, the shrimp are transported via conveyor belts or chain conveyors to the next stage of processing (such as shelling, الدرجات, and packaging).
This combined process (bubbles + ozone + spraying + recirculating filtration) ensures the shrimp receive the gentlest yet most thorough treatment during the three stages of "تنظيف, التطهير, and rinsing."
Bubble Micro-perturbation System
A high-pressure microbubble generator creates gentle shear forces on the shrimp surface, loosening mud and debris without damaging the shells.
Built-in ozone generator and dosing control system
Precisely control ozone concentration and injection duration, achieving adjustable disinfection intensity to meet different product hygiene standards.
All-stainless steel food-grade construction
The machine body, piping, and tank are all constructed of 304/316 food-grade stainless steel, making them corrosion-resistant, سهل التنظيف, and safe and hygienic.
Circulating Filtration and Water Reuse System
Equipped with sediment filtration, activated carbon, or flocculant modules, the system reuses clean water, reducing water consumption and sewage disposal costs.
Adjustable conveying and spraying system
Conveyor speed, nozzle pressure, and spray angle are adjustable to accommodate shrimp of varying sizes and specifications.
Adaptable to different shrimp species and specifications
Adjustable parameters meet the needs of various scenarios, including live shrimp, frozen shrimp, and shrimp peel.
Efficient Cleaning + تعقيم عميق
The air bubble system removes physical dirt, while the ozone system provides chemical sterilization. This dual cleaning capability far exceeds traditional water rinsing.
Low Damage / High Yield
The gentle, micro-perturbation air bubble rinse avoids mechanical damage to the shrimp shell or flesh, reducing breakage and mortality rates.
Water and Energy Conservation
The recirculating water design significantly reduces water consumption; the optimal ozone ratio minimizes gas waste, resulting in low overall operating costs.
Improves Food Safety / Meets Standards
Ozone disinfection offers broad-spectrum sterilization, making it easier for products to pass food safety inspections in importing countries or regions.
Customizable / Scalable
Modular upgrades or expansions are available based on customer production capacity (kg/hr), shrimp size, and cleanliness requirements.
Reduce labor costs and operational complexity.
A single machine can replace numerous manual shrimp washing tasks. Its simple operation and high degree of automation reduce manual intervention.
Enhance product competitiveness and brand image.
High-standard cleaning and sterilization enhance your shrimp products and strengthen importer and consumer confidence.
Quick Return/Short Payback Period: Reduced labor, utilities, and inspection costs allow for a quick return on investment.
Reliable Operation/Long Life: Using high-quality stainless steel and proven bubble + ozone technology, this machine is relatively durable and has a low failure rate.
Overall, the Industrial Shrimp Ozone Bubble Washing Machine with Sterilizer is a high-performance device designed specifically for shrimp processing. By seamlessly integrating multiple modules, including bubble agitation, ozone sterilization, spray-assisted washing, and recirculating filtration, it maintains high cleanliness and sterilization while minimizing shrimp damage, saving water and labor costs, and helping you more easily meet stringent food safety standards.
If you are interested in detailed specifications (such as processing capacity (kg/hr), bubble power, تركيز الأوزون, equipment dimensions, and custom configurations), please leave us a message online. We will provide you with the most professional equipment solutions, technical support, and quotes. We look forward to upgrading your shrimp production line!
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