Engineered specifically for high-capacity chilli processing, this integrated line combines vortex immersion washing and precision air-knife drying in a single automated system. Addressing critical challenges in chilli handling – including crevice dirt removal, surface moisture control, and capsaicin-induced corrosion – the 316L stainless steel construction withstands abrasive processing of bird’s eye chilli, jalapeños, and bell peppers. With 22% higher throughput than conventional setups, it’s the optimal solution for exporters meeting USDA/EU spice hygiene standards.
The peppers first enter the bubble + spray cleaning tank via a conveyor chain: they are driven by a bubble drum to tumble and are sprayed with high-pressure water jets to thoroughly remove dust, resíduos de pesticidas, and impurities. The peppers are then automatically conveyed to the air knife drying section, where they are carried by a multi-layer mesh belt carrier in circulating hot air to remove surface water droplets and reduce surface moisture content. The wind speed and temperature can be controlled and adjusted by PLC to achieve uniform drying while protecting the appearance and flavor of the peppers.
Bubble + High-Pressure Spray Cleaning System: Combines tumbling bubbles with directional spraying to clean the chili surface from multiple angles.
Automatic chain conveyor and hot air knife drying section: Continuously conveys the chilies to the hot air zone, where hot air circulates through the mesh belt to quickly remove any residual moisture.
SUS304 food-grade stainless steel construction: Ensures food safety, corrosion resistance, and easy cleaning, meeting export standards.
PLC intelligent control system: Supports adjustable air speed, temperature, and conveyor speed, enabling unmanned production line operation.
Efficiently cleans and prevents damage to the fruit: Gentle air bubbles combined with spraying thoroughly clean the chili fruit while preserving its skin integrity.
Fast drying reduces residual moisture: Hot air circulation effectively removes surface moisture, shortening drying lead time and improving production efficiency.
Saving water and labor costs: Water recycling and filtration reduce consumption, while automated control minimizes manual intervention.
Easy integration and customization: The drying length and number of conveyor belt layers can be expanded to meet production needs, adapting to different chili processing lines.
Improve overall production line efficiency: Integrated processing from washing to drying, achieving production capacity of hundreds to thousands of kilograms per hour.
Preserve color and aroma, enhance quality: Low-temperature hot air treatment reduces color fading, preserving the chili's original color, aroma, and flavor.
Easy to operate and maintain: The PLC control interface and modular structure are suitable for medium and large-scale production scenarios.
Comply with food safety and environmental standards: SUS304 material and a water-saving recycling design meet modern environmental protection and export requirements.
This integrated system eliminates bottlenecks in traditional chilli preparation by synchronizing gentle washing with precision moisture control. The capsaicin-resistant engineering ensures longevity in high-acidity environments, while modular design accommodates diverse chili varieties from pungent habaneros to thick-walled paprika.
> > Experience the Future of Chilli Processing?
Request Your Customized Proposal Today and Receive:
① Free Process Audit: Our engineers analyze your current line efficiency
② Material Test Report: Validation video using your local chili varieties
③ Limited-Time Offer: 5% discount on commissioning services for June orders
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